Moulding and extrusion, batch by batch.
Compound variation, ageing presses and spares that take weeks to arrive. The platform keeps presses running, keeps the right spares on the shelf and keeps people out of harm’s way.
Old presses, long-lead spares.
Process variation
Compound and temperature variation shows up as scrap batches late in the shift.
Ageing presses
Older presses with long-lead spares — one failure can idle a press for weeks.
Press-zone safety
Operators clearing jams near moving platens and hot moulds.
Plugged into what your shop already runs.
Your systems stay exactly as they are. VyuOS reads from them, inside your own cloud, and your people get answers where they already work.
Your plant
- PLC & SCADA / DCS
- OPC-UA · MQTT · MTConnect
- SAP / ERP orders & BOMs
- CMMS & maintenance logs
- QMS, LIMS & line cameras
- CCTV & process signals
VyuOS
One live twin of your plant
AksOSKalOSKavOSDeployed and owned by you · code, models & infrastructure handed over
OEE per cell and shift, before the morning meeting
Failure windows and drafted work orders
Two-minute handovers in Teams
Part history on demand for audits
Your SCADA, ERP and CMMS stay. We sit on top.
Control logic untouched. Approved actions only.
Code, models and infrastructure handed over.
Four modules, one twin of your floor.
The stack plants in rubber & plastics usually start with. Each one is its own build with its own ROI case — and all of them read the same VyuOS twin.
One heater band. Three weeks apart.
A heater band on press 4 degrades; cycle times creep up. Day 0, 14:20 The heater fails; press 4 stops. Day 0, 14:45 No spare in stock; the supplier lead time is three weeks. Next 3 weeks Orders re-routed; overtime on the other presses.
Running on a real line, not a pilot deck.
IPG Asia
Compound variation, ageing presses and spares that take weeks to arrive. The platform keeps presses running, keeps the right spares on the shelf and keeps people out of harm’s way.
Read the engagement note →Start with one line. Prove the number.
Discover
Plant walk-through, data-readiness audit and an ROI target agreed and signed off.
First module live
VyuOS + your first module live on one line, measured against the target you signed.
Extend the formation
More modules and lines on the same twin. Code, models and infrastructure handed over — you own all of it.