KalOS learns each machine’s own signature from vibration, temperature and current, then tells your maintenance team the failure window, the likely cause and the fix — before the line stops.
Most plants service by the calendar and still get surprised. KalOS replaces both habits with evidence from the machine itself.
Every motor, gearbox and spindle is judged against its own history — a 12-year-old extruder is not held to a spec sheet.
Not a red dot. A window, a likely cause and what to do about it — writt en for the engineer on shift.
KalOS drafts the CMMS work order, checks spares with AksOS and waits for a named engineer to approve.
14 days · advance-warning benchmark on rotating equipment — validated per asset during discovery
KalOS reads vibration, temperature and motor current from existing PLC tags and sensors, plus the fault history already sitting in your CMMS.
A bearing fails mid-shift; the cell stops, the OEM delivery window slips and the penalty clock starts.
The drift is flagged early, the bearing is swapped in a planned changeover and the cell never stops.
The drive trips without warning; the line goes down and metres of laminate are scrapped on restart.
A rising current and temperature signature is caught early and maintenance is booked into the next planned stop.