Continuous lines where minutes become metres of scrap.
Extrusion, lamination, printing and slitting run as one continuous process. When something drifts, the loss is measured in metres. The platform watches the whole line as one system.
Every stop is measured in metres.
Every stop costs material
A restart on a continuous line scraps metres of film and laminate before it is back in spec.
Defects travel
A defect at the laminator is found at the rewinder — or by the customer.
Reports a shift late
Line status lives on separate HMIs and is reconciled in the next morning’s report.
Plugged into what your shop already runs.
Your systems stay exactly as they are. VyuOS reads from them, inside your own cloud, and your people get answers where they already work.
Your plant
- PLC & SCADA / DCS
- OPC-UA · MQTT · MTConnect
- SAP / ERP orders & BOMs
- CMMS & maintenance logs
- QMS, LIMS & line cameras
- CCTV & process signals
VyuOS
One live twin of your plant
KalOSNetrOSNaadOSDeployed and owned by you · code, models & infrastructure handed over
OEE per cell and shift, before the morning meeting
Failure windows and drafted work orders
Two-minute handovers in Teams
Part history on demand for audits
Your SCADA, ERP and CMMS stay. We sit on top.
Control logic untouched. Approved actions only.
Code, models and infrastructure handed over.
Four modules, one twin of your floor.
The stack plants in packaging & laminates usually start with. Each one is its own build with its own ROI case — and all of them read the same VyuOS twin.
One drifting nip. Two very different nights.
Nip temperature drifts slowly; no one is watching that HMI.
Delamination starts; the line keeps running.
The rewinder operator spots the defect on the roll.
Two rolls quarantined; a customer delivery at risk.
NetrOS flags delamination in the first metres, tied to nip temperature.
NaadOS alerts the on-call process engineer.
Setpoint corrected; the defect stops within metres.
The shift report already shows the event and its cause.
Running on a real line, not a pilot deck.
IPG Asia
A live digital twin, inline quality inspection and analytics across the packaging line.
Read the engagement note →Start with one line. Prove the number.
Discover
Plant walk-through, data-readiness audit and an ROI target agreed and signed off.
First module live
VyuOS + your first module live on one line, measured against the target you signed.
Extend the formation
More modules and lines on the same twin. Code, models and infrastructure handed over — you own all of it.