Tight OEM windows. No room for a surprise stop.
Tier-1 and tier-2 suppliers run mixed CNC and VMC fleets against OEM delivery windows, where one bottleneck cell going down cascades into line-stop penalties. The platform keeps those cells running and the paperwork moving.
Delivery windows that do not move.
Line-stop penalties
A single unplanned stop on a bottleneck cell can miss an OEM delivery slot downstream.
Mixed fleets
Machines from several OEMs and vintages, each with its own controller and screen.
Traceability on demand
PPAP and customer audits need part-level history at short notice.
Plugged into what your shop already runs.
Your systems stay exactly as they are. VyuOS reads from them, inside your own cloud, and your people get answers where they already work.
Your plant
- PLC & SCADA / DCS
- OPC-UA · MQTT · MTConnect
- SAP / ERP orders & BOMs
- CMMS & maintenance logs
- QMS, LIMS & line cameras
- CCTV & process signals
VyuOS
One live twin of your plant
KalOSRathOSVidOSDeployed and owned by you · code, models & infrastructure handed over
OEE per cell and shift, before the morning meeting
Failure windows and drafted work orders
Two-minute handovers in Teams
Part history on demand for audits
Your SCADA, ERP and CMMS stay. We sit on top.
Control logic untouched. Approved actions only.
Code, models and infrastructure handed over.
Four modules, one twin of your floor.
The stack plants in auto components usually start with. Each one is its own build with its own ROI case — and all of them read the same VyuOS twin.
The same bearing. Two very different days.
Night shift hands over verbally; a spindle noise is mentioned in passing.
Spindle bearing fails on the bottleneck VMC. The cell stops.
Maintenance waits for a spare; the supervisor calls planning to re-sequence.
OEM shipment short — a penalty and an ex pedite charge.
Handover generated from the twin flags KalOS drift on VMC-07.
Work order already drafted; the bearing is in stock.
Swap done inside the planned changeover window.
Shipment complete. VidOS logs the stop that never happened.
Running on a real line, not a pilot deck.
RSB Transmissions
Structured hiring, interview intelligence and workforce analytics across RSB’s plants — the same delivery model, applied off the shop floor.
Read the engagement note →Start with one line. Prove the number.
Discover
Plant walk-through, data-readiness audit and an ROI target agreed and signed off.
First module live
VyuOS + your first module live on one line, measured against the target you signed.
Extend the formation
More modules and lines on the same twin. Code, models and infrastructure handed over — you own all of it.