INDUSTRY 05 / 06 · Cosmetics, FMCG & pharma

Batch records that write themselves.

High-mix filling and packing lines, strict batch documentation and hundreds of SKUs. The platform checks every unit, writes the batch record as it runs and keeps material where it needs to be.

See the module stack
Cosmetics, FMCG & pharma production floor
WHAT THE FLOOR IS UP AGAINST

Hundreds of SKUs, zero room for error.

01

Batch documentation

Paper batch records completed after the fact and reconciled by QA before release.

02

Fill, cap and label quality

Sampling catches a mislabelled batch after it has been packed.

03

SKU and material sprawl

Hundreds of SKUs, packaging components and short shelf lives.

HOW IT FITS YOUR SYSTEMS

Plugged into what your shop already runs.

Your systems stay exactly as they are. VyuOS reads from them, inside your own cloud, and your people get answers where they already work.

01 · YOUR SYSTEMS TODAY

Your plant

  • PLC & SCADA / DCS
  • OPC-UA · MQTT · MTConnect
  • SAP / ERP orders & BOMs
  • CMMS & maintenance logs
  • QMS, LIMS & line cameras
  • CCTV & process signals
02 · IN YOUR AZURE TENANT

VyuOS

One live twin of your plant

DharOSAksOSNetrOSVidOS

Deployed and owned by you · code, models & infrastructure handed over

03 · WHAT YOUR TEAM GETS
PLANT HEAD

OEE per cell and shift, before the morning meeting

MAINTENANCE

Failure windows and drafted work orders

SHIFT SUPERVISORS

Two-minute handovers in Teams

QUALITY

Part history on demand for audits

No rip-and-replace

Your SCADA, ERP and CMMS stay. We sit on top.

Read-only by default

Control logic untouched. Approved actions only.

You own it

Code, models and infrastructure handed over.

HOW THE PLATFORM HELPS

Four modules, one twin of your floor.

The stack plants in cosmetics, fmcg & pharma usually start with. Each one is its own build with its own ROI case — and all of them read the same VyuOS twin.

A SHIFT, BEFORE AND AFTER

One wrong label roll. Caught at unit one.

WITHOUT THE PLATFORM

The batch starts; the operator fills the batch sheet at breaks.

A label roll is changed to the wrong revision; sampling misses it.

The batch is packed and palletised. Next day QA finds the error; the batch is reworked.

WITH DharOS + AksOS + NetrOS + VidOS

The batch starts; DharOS logs parameters and lots automatically.

NetrOS flags the label revision on the first unit.

The line is held and the correct roll loaded.

The batch record is complete at batch close; QA reviews one exception.

PROOF

Running on a real line, not a pilot deck.

Cosmetics, FMCG & pharma manufacturing equipment
WHERE IT STARTS

Amoha Cosmetics

High-mix filling and packing lines, strict batch documentation and hundreds of SKUs. The platform checks every unit, writes the batch record as it runs and keeps material where it needs to be.

Read the engagement note →
HOW PLANTS START

Start with one line. Prove the number.

WEEKS 0–2

Discover

Plant walk-through, data-readiness audit and an ROI target agreed and signed off.

WEEKS 2–10

First module live

VyuOS + your first module live on one line, measured against the target you signed.

WEEK 10+

Extend the formation

More modules and lines on the same twin. Code, models and infrastructure handed over — you own all of it.

NEXT INDUSTRY · 06 / 06

Process & bulk materials

Safety-critical states, watched continuously.

Explore Process & bulk materials
Not sure where your plant fits? Start with a 45-minute walkthrough.