Auto components
Tight OEM windows. No room for a surprise stop.
VyuOS 2.0Eight intelligences, one living twin of your plantThe operating system
The operating system
for your factory floor.
VyuOS builds a living digital twin of your plant on the PLC, SCADA and ERP you already run — then eight specialist intelligences predict, inspect, comply and act on it. Deployed in your cloud. Owned outright by you.
READS FROM SIEMENS S7 · SCADA · SAP B1 · OPC-UA · MQTT · CMMS
KalOS
PREDICTION
● LIVEPREDICTION
Bearing drift · Extruder 3
Vibration +34% over 11 shifts. Est. failure in 48–72 h.
● Work order drafted → awaiting approval
PLANT OEE · LIVE
78.4%▲ 6.1 pts
Extruder 3 · Laminator L2 · Slitter S1VyuOS · LIVE PLANT TWIN
IN PRODUCTION ON THE FLOOR AT
02 — THE SUITEOne twin at the centre.
One twin at the centre.
Eight intelligences in formation.
Vyuha is the battle formation from the Mahabharata — every unit in its place, all moving as one. VyuOS is the core digital twin; each module plugs into it, reads the same live map of your plant, and adds one specialist capability.
04 — HOW IT WORKS
From a vibration on line 3 to a signed work order — in one pass.
No new sensors to start. No SCADA replacement. VyuOS reads what you already run and closes the loop with a human in it.
▦VyuOS · plant twin
01
Connect
Read-only links to PLC, SCADA, ERP and CMMS. Live in weeks, not quarters.
OPC-UA · MQTT · SAP B1
02
Mirror
VyuOS builds the twin — every tag tied to an asset, a line and a job.
VyuOS
03
Reason
Modules detect drift, defects and deviations — and explain them in plain English.
KalOS · NetrOS · DharOS
04
Act
The right person gets the cause and a drafted action. Nothing moves without approval.
NaadOS · RathOS
05 — SOLUTIONS BY INDUSTRY
Same twin. A different formation for every kind of plant.
We arrange the modules around the failure modes that cost your industry the most — not a generic “AI for manufacturing” bundle.
All solutions →
Packaging & laminates
Continuous lines where minutes become metres of scrap.
Rubber & plastics
Moulding and extrusion, batch by batch.
Precision & defence
Tight tolerances. Full audit trail.
Cosmetics, FMCG & pharma
Batch records that write themselves.
Process & bulk materials
Safety-critical states, watched continuously.
06 — PROOF
PACKAGING & LAMINATES · GUJARATRead the engineering note
IPG Asia
From separate screens to one live view of the extrusion-lamination line.
16 wksto production
Liveline visibility
0manual shift reports